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Troubleshooting and Technical Questions
AQUALYZER® 9001 SERIES

Hydrazine Analyzer
Aqualyzer® 9071

 

PROBLEM   POSSIBLE CAUSE   SOLUTION
Calibration Fail (CF)   Faulty Solenoid Valve(s)   Run Solenoid Check cycle in Diagnostics – check status and connections of solenoid valves.
Calibration Fail (CF)   Empty or Contaminated Standards Solutions Container   Check to make sure CAL standard bladder is full, check CAL tubing to make sure it is not pinched. Replace CAL standard with fresh solution and try again.
Calibration Fail (CF)   Standard solution not flowing   Run solenoid check cycle, verify standard solution is flowing. If air trapped in line, gently squeeze bladder until flow resumes.
Calibration Fail (CF)   Strength is too low.   Replace reagent solution. Re-gel/replace hydrazine sensor.
Calibration Fail (CF)   Strength is too high.   New sensor – needs to rinse down. Let sensor run on sample for 5 hours – repeat calibration.
Calibration Fail (CF)   Strength is close to zero.   Replace reagent solution. Re-gel/replace hydrazine sensor.
Readings are not accurate – too low.   Old/bad reagent. Poor sensor performance. Bad calibration.   Replace reagent solution. Re-gel/replace hydrazine sensor. Check CAL log and run another CAL if last result is not good.
Readings are not accurate – too high.   Poor electrode performance. Bad calibration. Hydrazine leak in sample system.   Let sensor run on sample water for 1-2 hours; then run another CAL. Re-gel/replace hydrazine sensor. Check CAL log and run another CAL if results are not good. Bench test sample water.
Current outputs (4-20mA) not functioning correctly.   Disconnected wiring at transmitter or along wire path. DCS/recording system not set up properly. Bad CPU board.   Check output set-up to make sure values are entered properly. Run Diagnostics – O/PmA check and check output coming directly from transmitter. Replace CPU board if output is not correct.
Alarms not functioning correctly.   Disconnected wiring at transmitter or along wire path. DCS/recording system not set up properly. Bad DIO board.   Check alarm set-up to make sure values are entered properly. Run Diagnostics – Relay Check cycle and check alarm output directly from transmitter. Replace DIO board if output is not correct.
Display read “HOT”   Sample temperature over specified range (>131F). Faulty thermistor.   Check sample temperature. Clean/replace sensor.
Display read “TEMP”   No thermistor response.   Replace sensor. Check cable connections at transmitter and sensor
Display read “OVR”   Signal from sensor too high – sample concentration over maximum range (>1ppm)   Check sample concentration. Check sensor connections.
 
       

 

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